Flow chart of Textile Manufacturing Process



Textile Manufacturing Process is done some regular processes. Each process of textile manufacturing is maintained with a per-defined sequences and the textile engineers usually follow the flow chart step by step to produce the better textile products according to buyers requirement. Usually, the whole textile manufacturing process is divided by four sector. These are-

  • Spinning or Yarn Manufacturing 
  • Fabric Manufacturing  (weaving or knitting)
  • Dyeing, Printing & Finishing
  • Garments Manufacturing or Clothing.

What is Textile? | Textile Raw Materials | General Process Sequence of Textile Manufacturing



What is Textile?

The word ''textile'' comes from the Latin word "textiles" and the French "texere", which means, in general and broad sense, woven fabrics. But the term textile is now applied to fibers,filaments and yarns, natural and manufactured and most products for which these are the principal raw materials. 

Textile Raw Material:

Textile raw materials are materials that can be converted into yarns and fabrics of any nature or character. Fiber is the raw material used in textile manufacturing. 

General Process Sequence of Textile Manufacturing:


CLASSIFICATION OF DYES

The English chemist William Perkins accidentally discovered the synthetic dye, mauve, in 1856, while he was trying to synthesize quinine in aniline. Before that time, all coloring materials were extracted from barks, roots, seeds, leaves and shellfish. Most synthetic dyestuffs are made from coal-tar derivatives. Their manufacture is a highly complicated technical operation, which is constantly changing. There is variation in the manner in which different fibers respond to dyestuffs and even the same fibers do not produce a full range of colors with a particular type of dye.

Basic or Cationic Dyes
This group was the first of the synthetic dyes to be taken out of coal-tar derivatives. As textile dyes, they have been largely replaced by later developments. However, they are still used in discharge printing, and for preparing leather, paper, wood, and straw. More recently they have been successfully used with some readymade fibers, especially the acrylics. The name means that these are dyes with an organic material, which is soluble in a simple acid. Basic dyes were originally used to color wool, silk, linen, hemp, etc., without the use of a mordant, or using agent. With a mordant like tannic acid they were used on cotton and rayon. Basic dyes give brilliant colors with exceptional fastness to acrylic fibers. They can be used on basic dyeable variants of nylon and polyester.

Explanation of different types of yarn

1. Single yarn
Single yarn is the simplest continuous strand of textile mtl composed of one of the following: 

(i) Continuous filament
Filament consists of very long, thin cylinder type fibre twisted together. Continuous filament yarns are the simplest in the structure but can be subjected to many modifying process for changing their texture, extensibility, bulk and other properties. In the manufacture of man made filaments, a solution is forced through very fine holes of spinneret, at which point the solution solidifies by coagulation, evaporation or cooling.

Continuous filament yarns in fabric form usually have excellent strength & uniformity. This yarn can be made much finer in linear density and diameter than staple yarns. In an untextured form, continuous filament yarns are not posses a combination of good covering power tactile qualities, comfort and a pleasing appearance. Silk is a natural filament, synthetic filament yarn is used to produce silk like effect.

Filament yarns are two types:-
a) Monofilament: Which containing one filament. e.g. Silk.
b) Multifilament: Which contains two or more filaments e.g. Nylon.

Types of Natural Dyes

Natural dyes can be sorted into three categories: natural dyes obtained from plants (Indigo), those obtained from animals (cochineal), and those obtained from minerals (ocher). Although some fabrics such as silk and wool can be colored simply by being dipped in the dye, others such as cotton require a mordant.

A mordant is an element, which aids the chemical reaction that takes place between the dye and the fiber so that the dye is absorbed. Containers used for dying must be non-reactive (enamel, stainless steel.) brass, copper or iron pots will do their own mordanting. Not all dyes need mordants, such as lichens and walnut hulls, they are called substantive dyes. If they do need a mordant, they are called adjective dyes.

DYES APPLIED TO FIBER CLASSES

Dyes for Cellulosic Fibers

Cellulosic fibers can be dyed readily using a number of dye classes. The less crystalline regenerated cellulosic (rayon) dye more readily than the more crystalline natural cellulosic fibers such as cotton. Cellulosic can be dyed or printed using direct, reactive, basic, vat, sulfur, or azoic dyes.

Cellulosic can also be colored using pigment-binder systems. Mordanting of direct and basic dyes on cellulosic improves overall fastness. Since the hydroxyl groups in cellulosic are less reactive than many functional groups found in protein fibers, reactive dyes such as the dichlorotriazine (Procion M) or dichloroquinoxaline (Levefix) dyes are often used on cellulosic fibers due to their higher reactivity.

Objectives of implementing TQM in textile factories?

To reduce work in process ( WIP) : 
Work in process means a material that has entered in production process but is not yet a finished product . It is necessary to reduce work process for maintain total quality management that’s why management get output of entered product as soon as possible within required time.

To maintain Critical Path Method ( CPM) : 
Critical path method means how any work or production is complete in accurate but short way by considering all the quality and other factors of production . Management must be walk out by using CPM.

To reduce wastage  : 
Wastage is a common factor for any production . In textile sector , costing of a product is calculated smaller then smallest  . How much you can reduce wastage , you will save more costing which is profitable for company . so that it is necessary to reduce wastage

Apparel Glossary of Terms

A guide to the terminology used in the description of various apparel.
Written By,
Nurul Amin Jibon
IE Executive (Mohammadi Group)
B.Sc In Textile Engineer

Primeasia University. Batch: 091

1x1 Rib Also 2x2 rib knit trim. The width of each rib is the same as the width between each rib. This helps the garment retain its elasticity.

2-Way Zipper A zipper with two zipper pulls so that it can be unzipped from either direction.

All-Weather Microfiber 100% Polyester Microfiber with waterproof coating and fully taped seams. 100% waterproof.

Anti-Pill A treatment applied to garments primarily to resist the formation of little balls on the fabric’s surface due to abrasion during wear.

Appliqué Decoration or trimming cut from one fabric piece and stitched to another to add dimension.

Argyle Typically a diamond pattern woven into a garment.

Baby Pique Very small pique knit. See Pique Knit.

Back Pleats Tiny folds in the material on the back of a garment that allow for more room and comfort.

Back Yoke A piece of fabric that connects the back of a garment to the shoulders. This allows the

What Is Production Study? Importance & Procedure of Production Study?

What Is Production Study? Importance & Procedure of Production Study?
Written By,
Nurul Amin Jibon
IE Executive (Mohammadi Group)
B.Sc In Textile Engineer
Primeasia University. Batch: 091
Phone No : 01687-201045
Production study

The second stage of work measurement is the production study that is a very powerful and effective technique of work measurement. It is easy technique to determine the fact about effective or non-effective time that how it is effective or non-effective as well as the causes of their activities. It shows the real picture of work that can be segregated the time feature of every element and their

Some Interview Question in Bangla

.প্রথম আবিস্কার করা ন্যাচারাল ফাইবার এর নাম কি?
উত্তর: wool ফাইবার
.প্রথম আবিস্কার করা crop ফাইবার এর নাম কি? 
উত্তর : ফ্লাক্স ফাইবার
.প্রথম আবিস্কার করা সিননথেটিক অথবা মেন মেইড ফাইবার এর নাম কি?
উত্তর: পলি এমাইড ফাইবার। Nylon Fibre.
.সকল ফাইবারের কিং বলা হয় কোন ফাইবার কে?
উত্তর: কটন ফাইবার Cotton
.কোন ফাইবার কে ফাইবারের রাণী বলা হয় 
উত্তর: সিল্ক ফাইবার Silk
.ডিসপোজাল গার্মেন্টস কি? 
উত্তর: এক বার ব্যবহার করা গার্মেন্টস কে বলা হয়
.ফাইবার ফিজিকেলী কত প্রকার?
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