What is Cycle Time? How to Checking Cycle Time? Importance & Procedure of Cycle Checking?

What is Cycle Time? How to Checking Cycle Time? Importance & Procedure of Cycle Checking?

Written By,

Nurul Amin Jibon

IE Executive (Mohammadi Group)

B.Sc In Textile Engineer

Primeasia University. Batch: 091

Phone No : 01687-201045

Cycle Time

To check how many an operator can produce in one hour.

Cycle check

Cycle check means to check the time of a specific operation or element from starting point to ending point. An operator has to perform an operation or some of operations within an allocated time that is called a cycle and every cycle have to be repeated continue for his/her duty hours.

Cycle checking area

1.         Individual operation or group of operations performing area

2.         Individual worker or group of workers working area.

What Is IE/Work Study Procedure?

What Is IE/Work Study Procedure?

Writing By,

Nurul Amin Jibon

IE Executive (Mohammadi Group)

B.Sc In Textile Engineer

Primeasia University. Batch: 091

Phone No : 01687-201045

Work-study is a systematic job procedure. There are many objects to be studied systematically to carry out the most economical result. The procedure will be continued step by step for view. Let’s see the below:-

Select: Select the task to be studied.

Record: Record or collect all relevant data about the task or process, using the most suitable data

Characteristics & Basic Function of Work Study/Industrial Engineer?

Characteristics & Basic Function of Work Study/Industrial Engineer?

Writing By,

Nurul Amin Jibon

IE Executive (Mohammadi Group)

B.Sc In Textile Engineer

Primeasia University. Batch: 091

Phone No : 01687-201045

A work Study Engineer needs to be educated, expert, smart, confident, personal dignity and honest. Details bellow-

Education

Good secondary education with an aptitude for matriculation, formal education in engineering disciplines preferred.

Practical Experience

It is desirable that candidates for posts as work-study specialists should have had practical experience in the industries in which they will be working. This experience should include a period of working within one or more of the processes within our industry.

Personal Qualities

Sincerity and Honesty

The work-study person must be sincere and honest only if this is the case will he or she gain the

How silk is made & properties

Silk - the most beautiful of all textile fibers is acclaimed as the queen of textiles. Silk  comes from the cocoon of the silk worm and requires a great deal of handling and processing, which makes silk  one of the most expensive fibers also. Today China is the leading silk producer of the world. Other major silk producing countries include Japan, India,Bangladesh and Italy. Now I will discuss about Silk such as :-   Production of Silk  Characteristics of Silk  Identifying of Silk  Four Varieties of Natural Silk

Process Flowchart of T-Shirt Manufacturing

T-Shirts for men or women have become the perfect style statement these days apart from sporting wear as well as casual wear. These means T-Shirts are available in different colors, designs and styles. T-Shirts are the clothes of modern which are generally used for wearing in sporting events, but they have also become the good style statements for the people. These shirts are designed for men, women as well as children, and a number of designs of the aforesaid shirts are available in today’s market. This is a kind of Production process of knit garments T-Shirt.

Merchandising activities on Product development

Product development is another important responsibility for RMG merchandisers. Before go to bulk production various stage of sampling has to pass in order to develop a product for end user.

Sequence of Sampling

Counter sample/Style sample/Salesmen sample

Fitting sample/ Size set sample

Pre-Production.

Pre-Shipment Sample.

Shipping Sample.

Photo/ Advertisement/ Catalog Sample

Sequence of Sampling

Counter sample/Style sample/Salesmen sample

Fitting sample/ Size set sample

Pre-Production

Pre-Shipment Sample

Shipping Sample

Photo/ Advertisement/ Catalog Sample

Steps of Garment Sample Approval:

Step-1

Style sample (Closest available fabrics and trims)

Step-2

Preparation of shipping samples & sending to buyer through proper packing & documentation

Shipping: The procedure of transporting an item, usually through the email. Shipment is a very basic, common way of getting an item from one place to another, or from one person to another. This process can be done physically or by transporting commodities or cargo by land, air, and sea.

Shipping sample is prepared before shipment but it is send to buyer when final inspection is completed. This is an important sample to buyer that‟s why sample department take extra care to make it. It is send to buyer by air for going early.

Sending Procedure of Shipping Sample:

1. Making according to the measurement sheet.
2. Quality check.
3. Ironing.
4. Labeling.
5. Poly bagging.
6. Forwarding letter.
7. Measurement sheet.
8. Finally re-check.
9. Send to buyer by courier

Trims card preparation and submission to buyer for approvel

Submission of Trims

Before apparel production begins, it is critical that the buyer approves all components that will comprise the finished product. Some buyers will require review of all trims and others will require the approval of major trim components only. For example, some buyers will want to see examples of the actual sewing thread. However, others may not require viewing the thread. It is important to understand what the buying company wishes to review prior to production. Experienced fashion merchants will require that you submit trim submissions on an appropriate form. This allows both the supplier and the purchaser to

Pre-Production Processes in Garment Manufacturing

Preparation & conducting of pre-production meeting in factory required for production planning in factory Pre-production meeting in factory:

Pre-production meeting – once pre-production (PP) sample is approved (also called sealer sample) and most of the trims are sourced, merchants or production planning department conduct pre-production meeting with production team, quality team and sourcing team. All-important comments, procedures to be followed, dos and don’ts are discussed. Scheduling of PCD (planned cut date) and shipment date is announced to all teams. Production plans, Material planning and line planning – to start production on time and ship the order on time planning is must. Planning is needed for material sourcing, production capacity, line planning. Scheduling of jobs and responsibility is defined at this stage.

How to Calculate Carton & Poly Consumption in Apparel Industry?

Carton & poly consumption is a very important matter in readymade garments sector. Every garments merchandiser should have clear idea about it. Though there are so many garments merchandisers, whom have no correct idea about carton & poly consumption. As its importance in garments merchandising, today I will present here an easy method for carton consumption calculation in apparel industry.

Carton & Poly Consumption methods:

Carton consumption

Suppose,

Length = 60 cm

Width = 40 cm

Height = 40 cm

=2(L+W+Allounce 5cm) * (W+H+Allounce 2.5cm)

10000

 = 2(60+40+5) *(40+402.5)

10000

= 17325 / 1000

=1.7325 sqm